Rusty window bits

1976-1985: 230T, 230E, 230TE, 230CE, 280E, 280TE, 280CE, 240D, 300D, 300CD, 300TD,
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3DB
250s
Posts: 250
Joined: Thu 15 Oct, 2015 2:46 pm
Model you own: w123
Location: Sydney

Rusty window bits

Post by 3DB »

Evening all,

I'm not sure what the part is called, but I'm talking about the bits of steel that sit under the window glass to attach it to the regulator mechanism - they are all rusty in my car. I assume it is a result of the seal rubbers being perished, letting water in.

The rust is crumbling off and was sitting in the bottom of the doors, rusting those out too. The doors are all cleaned up and treated now, but the window decay is still in progress.

Has anyone replaced these steel pieces? Is it possible? Or should I be looking for new windows?

Also - the rubber seals....are replacements readily available and any idea of ballpark cost?

As always, any thoughts appreciated.
3DB
1976 W123 300D (weekend warrior on biodiesel)
1995 Holden Rodeo 2.8 factory turbo diesel ute (daily driver...also on biodiesel)
1994 Peugeot 405 SRDT 1.9L intercooled turbo diesel (Shitbox Rally car...also on biodiesel)
(@thirddegreeburns on Instagram)
mathuisella
Große
Posts: 1005
Joined: Sun 08 Jun, 2014 6:03 am
Model you own: w123
Location: Brisbane, North side.

Re: Rusty window bits

Post by mathuisella »

best bet is to do what i did.

Pry the metal frame from the glass, take out the rubber and remove the glass from it ( no need to take it out of the door though )

unbolt the glass holder and then take it to a workshop and make a new one.
tsharkey
300 SLR
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Joined: Sat 25 Apr, 2009 9:32 am
Model you own: w123
Location: Melbourne, Vic

Re: Rusty window bits

Post by tsharkey »

Hi Ethan,
Folk have used aluminium channel with rubber to replace the rusted part, attaching the tags that connect to the regulator from the old holder.
W123 1981 300TD - Family Kid mover
W202 1998 C250D Factory OM605A Turbo - Partner's daily driver
W123 1982 300CD Retro fitted OM617A Turbo - Mine
W123 1984 300TD English 5 Speed Manual
W123 1982 300TD Factory OM617A Turbo (Hans) - Project
W123 1982 300D - OM617 NA (Hektor) - Son's
W123 1985 230TE - Brother's
W123 1985 300D - Sister in Law's
1962 S-Series Valiant (Tho Daimler & Chrysler divorced, still part of the extended family)

Past benzes
W114 1969 250CE - PO put in an M110 transplant and nearly sent me around the bend
W123 1981 300TD - "Matilda" - RIP hit front side & rear but left my brother + niece A-OK

Current Projects
Coupe restoration, Turbo Wagon freshen up
User avatar
3DB
250s
Posts: 250
Joined: Thu 15 Oct, 2015 2:46 pm
Model you own: w123
Location: Sydney

Re: Rusty window bits

Post by 3DB »

thanks guys

the aluminium channel sounds good

and great that the the window can stay in

I will add this to my project list

will be nice to get the door skins back on...kind of sharp driving around without them on
3DB
1976 W123 300D (weekend warrior on biodiesel)
1995 Holden Rodeo 2.8 factory turbo diesel ute (daily driver...also on biodiesel)
1994 Peugeot 405 SRDT 1.9L intercooled turbo diesel (Shitbox Rally car...also on biodiesel)
(@thirddegreeburns on Instagram)
mathuisella
Große
Posts: 1005
Joined: Sun 08 Jun, 2014 6:03 am
Model you own: w123
Location: Brisbane, North side.

Re: Rusty window bits

Post by mathuisella »

How are you going with these windows ?
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3DB
250s
Posts: 250
Joined: Thu 15 Oct, 2015 2:46 pm
Model you own: w123
Location: Sydney

Re: Rusty window bits

Post by 3DB »

nowhere, unfortunately

door skins are still off

trying to muster time & motivation

I daresay the old bits will crumble completely and force my hand before too long
3DB
1976 W123 300D (weekend warrior on biodiesel)
1995 Holden Rodeo 2.8 factory turbo diesel ute (daily driver...also on biodiesel)
1994 Peugeot 405 SRDT 1.9L intercooled turbo diesel (Shitbox Rally car...also on biodiesel)
(@thirddegreeburns on Instagram)
mathuisella
Große
Posts: 1005
Joined: Sun 08 Jun, 2014 6:03 am
Model you own: w123
Location: Brisbane, North side.

Re: Rusty window bits

Post by mathuisella »

Hey mate, make sure you take dimension measurements before it crumbles into pieces to you can fabricate another one and put a new strip of rubber in it :)
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